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1J85 Soft Magnetic Alloys
Overview of 1J85 Soft Magnetic Alloys
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1J85 is a kind of nickel-iron-molybdenum soft magnetic alloy which has extremely high initial permeability and maximum permeability with low coercive force, low hysteresis loss, low eddy-current losses and low magnetostriction in low-intensity magnetic field. Similar alloy's names in different standards:

Beiye designation

China Standard designation

America designation

Japan designation

Germany designation

International designation


1J85

Alloy4

PC

NiFe15Mo

E1



soft magnetic metals

The Typical Applications of This Alloy are

  • Sensors

  • Transformers

  • Filters

  • Relays

  • Amplifiers

  • Loudspeakers

  • Flux concentrators

  • Earth leakage circuit breakers

  • Shielding


Typical Chemical Composition in Percent

C

0.02

Ni

80.0

Si

0.25

Mo

5.0

Mn

0.50

Fe

bal.


Typical Magnetic Properties


DC

AC, 50Hz

Thickness

0.35mm (0.014in)

0.35mm/0.014in

Saturation Induction (at 80A/m)

0.75T (7500Gs)

-

Coercive force

0.50A/m (0.00625Oe)

-

Initial permeability (at 0.08A/m)

125mH/m(100 000Gs/Oe)

75mH/m(60 000Gs/Oe)

* Typical values measured on rings sample after annealed at 1180°C in pure & dry Hydrogen and then tempered.


Typical Mechanical Properties


Soft

Hard

Hardness

150 HV

342 HV

Yield Strength

210 MPa (30.45 ksi)

940 MPa (136.3 ksi)

Tensile Strength

560 MPa (81.2 ksi)

1140 MPa (165.3 ksi)

Elongation

40%

2.5%

* Typical values for material tested in accordance with GB/T 4340.3, GB/T 228, GB/T 22315.


Typical Physical Properties

Density

8.7 g/cm3 (0.31lb/in3)

Melting Point

1450 ℃ (2642oF)

Curie temperature

400 ℃ (752oF)

Thermal expansion(20~100℃)

10.9×10-6/℃

Resistivity

56 µΩ•cm

Thermal conduction

19 W/K


Heat Treatment

In-process annealing: To relieve all strains and restore the alloy to a soft condition suitable for further cold rolling or drawing, forming, bending or similar operations, anneal at 1020~1080℃ for not more than 1 hour. Since the high nickel, high permeability alloys readily absorb carbon, sulfur, oxygen and other contaminants from combustion furnace gasses, in-process annealing should be conducted in dissociated ammonia, hydrogen, vacuum or inert gas atmospheres.

Final annealing: For maximum softness and optimum magnetic electrical properties, the cold deformed 1J85 alloy should be annealed in an oxygen-free, dry hydrogen atmosphere with a dew point below -40℃ at 1180℃ for 3~5 hours and then tempered.

Oil, grease, lacquer and all other contaminants must be removed before annealing. The individual parts should be separated by an inert insulating powder such as magnesium and aluminum oxide during hydrogen annealing.

Vacuum heat treatment could be used, but generally it results in a sacrifice in magnetic properties compared to heat treating in a dry hydrogen atmosphere.


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