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1J46 Soft Magnetic Alloys
Overview of 1J46 Soft Magnetic Alloys
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1J46 is a kind of nickel-iron soft magnetic alloy which has high initial permeability and maximum permeability with low coercive force and high saturation magnetic induction strength. Similar alloy's names in different standards:

Beiye designation

China Standard designation

American designation

Japan designation

Germany designation

International designation


1J46

Alloy1

PB

Ni48

E3



soft magnetic metals

The Typical Applications of This Alloy are

  • Relays

  • Transformers

  • Filters

  • Chokes

  • The core of electromagnetic clutch

  • Vibration membrane

  • Shielding


Typical Chemical Composition in Weight Percent

C

≤0.03

Ni

46.0

Si

0.20

Mn

0.80

Fe

bal.




Typical Magnetic Properties


DC

AC, 50Hz

Saturation Induction (at 80A/m)

1.6T (16 000Gs)

-

Coercive force

≤12.0A/m (0.15Oe)

-

Initial permeability (at 0.4A/m)

≥3.5mH/m(2800Gs/Oe)

-

Maximun permeability

≥45.0mH/m(36 000Gs/Oe)

-

* Typical values measured on rings sample after annealed at 1180°C in pure & dry Hydrogen and then tempered.


Typical Mechanical Properties

Tensile Strength(hard)

800 MPa

* Typical values for material tested in accordance with GB/T 4340.3, GB/T 228, GB/T 22315.


Typical Physical Properties

Density

8.17 g/cm3

Melting Point

1430 ℃

Curie temperature

460 ℃

Thermal expansion(20~100℃)

7.6×10-6/℃

Resistivity

50 µΩ•cm


Heat Treatment

In-process annealing: To relieve all strains and restore the alloy to a soft condition suitable for further cold rolling or drawing, forming, bending or similar operations, anneal at 1020~1080℃ for not more than 1 hour, and the in-process annealing should be conducted in dissociated ammonia, hydrogen, vacuum or inert gas atmospheres.

Final annealing: For maximum softness and optimum magnetic electrical properties, the cold deformed 1J46 alloy should be annealed in an oxygen-free, dry hydrogen atmosphere with a dew point below -40℃ at 1180℃ for 3~5 hours.

Oil, grease, lacquer and all other contaminants must be removed before annealing. The individual parts should be separated by an inert insulating powder such as magnesium and aluminum oxide during hydrogen annealing.

Vacuum heat treatment could be used, but generally it results in a sacrifice in magnetic properties compared to heat treating in a dry hydrogen atmosphere.


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